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  1. badgeroo7

    Build First buggy build.

    Yes sir it is. Same here with Toyota’s, been on them for 20+years with a 1.3 and stickies. No power to break them. A tuned 2.4n/a and 39’s spit them out like a bad taste 🤣. Time for bigger parts.
  2. badgeroo7

    Build First buggy build.

    the flanges are sweet. But now the weak link is the rcv 300m axles. I’ve broken more stubs, bells, stars, and an inner shaft! It’s been fun calling rcv every week. Rebuilt the axles back to new, yanked the engine,trans and case and sold it. Now building another chassis with the help of Kramer...
  3. badgeroo7

    Build #SteerAndStuff Buggy

    I like that rad cover. Did you fab this? Great idea. I put my radiator behind the driver seat and I share the same worry
  4. badgeroo7

    Build #SteerAndStuff Buggy

    That’s what I did also. Works great and keeps it out of the elements. My buddies on the Eastcoast have thought it’s pretty slick idea. Of corse not my brainchild idea, I just try and pay attention to yall’s builds.
  5. badgeroo7

    Build S&N Re-Build

    Why 31spline?
  6. badgeroo7

    Build First buggy build.

    A clean buggy is a happy buggy. I said screw the rcv flanges and larger hardware after I completed them. Went with TG hubless hubs instead. Going to sell the hubs, hardware and flanges. I must say it’s a slight peace of mind. Been on a few rides ands really impressed with what I have built. More...
  7. badgeroo7

    Build JHF Trail Chassis

    My axle helmet saved my skull from cracking. Still took 7 stitches through the helmet deflection. I spoke with Axle right after it happened and he sent me a new model asap. The new design seems to have better padding and with the ratchet adjustment it fits tighter. Don’t think they are...
  8. badgeroo7

    Build First buggy build.

    Sweet thank you man. I hope to have some time this week to get them done. I hit up a buddy that lives in Utah now about how he did his years ago and he recommended the same thing. He even drilled and tapped where the dowels went to the same as the rest. Not sure I need to go that far. I’ll...
  9. badgeroo7

    Build First buggy build.

    I read somewhere that you drill out to 3/8” and tap to 7/16-20 fine thread but not sure. Just needing some confirmation.
  10. badgeroo7

    Build First buggy build.

    I have had good luck with the marlin 25mm upgrade and arp studs for the steering. Now that the locking hubs are in the trash I want to install the rcv driveflanges. I want to redrill the hubs and get rid of the hub studs and go with bolts. That’s what I want to upgrade.
  11. badgeroo7

    Build First buggy build.

    Guess it depends on who you ask woody. I’d trust your opinion over others. I’ve heard that 4:30 where but don’t wanna give up the crawlability. Looks like new 300m stubs are in order as well. Stripped and broke splines on both sides stubs. Started to install the rcv flanges and noticed the...
  12. badgeroo7

    Build First buggy build.

    First ride out in the buggy this past weekend to AOP in Tennessee. Was a wet muddy mess with muddy slick rocks. It did great for the first ride. No major issues to speak of really. 39’s and Toyota hubs don’t work so well. Broke both hubs in one day. Going with rcv drive flanges for the front...
  13. badgeroo7

    Build First buggy build.

    -16 nylon braided
  14. badgeroo7

    Build First buggy build.

    I wound up using a 45* jic fitting to give me more clearance on the upper link. I used on like you shared on the upper fitting. Had to clearance the bottom of the alternator mount. Works like a charm.
  15. badgeroo7

    New to the forum.

    I didn’t either lol. Went through the rule book and made it pass tech. Was just a trail rig and still is.
  16. badgeroo7

    Build First buggy build.

    Finally drove it on the trailer on 3-11-22. Waiting on the rain to stop for the first test ride I got bored and painted the hood. Turned out pretty good to get beat to death lol. I know I’ve missed a lot of the build with explanations and pics but yall will get over it. This was my first ever...
  17. badgeroo7

    Build First buggy build.

    The list is getting smaller and smaller. Weighed it and made the call to wizzo for some springs. Was afraid I wasn’t going to get springs because it’s so light. But magnitude had the ones on the shelf I needed. Getting closer.
  18. badgeroo7

    Build First buggy build.

    Made the call to Steve Humphrey for one of his super clean harnesses. He does top notch work and customer service is amazing. Zero issues. Started finish assembly.
  19. badgeroo7

    Build First buggy build.

    Finally got to the point of tear down again. Needed to weld in tabs and nuts for the ar skid plates. Not fun to drill through or counter sink by hand. But a long two days and they are finished. Even put it back to a roller.
  20. badgeroo7

    Build First buggy build.

    Trying out a Sherpa 4500lb winch for suck down duties. It will hide behind the light bar.
  21. badgeroo7

    Build First buggy build.

    Going to try something different with the lightbar on the ram clevises. We always light up the trees when climbing. Lights never where you want it. Might get smashed, might not. I like the idea the old tucker cars had. Light moves in the direction you are steering.
  22. badgeroo7

    Build First buggy build.

    Went from arts and crafts to the aluminum interior panels. We do not have a metal brake in the shop so the welding table, clamps and a thick piece of aluminum to sandwich my material to the table. Dead blow, and brute force got all of them done. Compound angles are a pita but with my great buddy...
  23. badgeroo7

    Build First buggy build.

    So the hood didn’t fit like I wanted it to. Didn’t want to add a cowl and I thought the front end was to long. Portaban to the rescue again. A few hrs later and redid the front to fit the hood🤣🤣🤣. Yes I know the hood is going to get smashed. But for know it works.
  24. badgeroo7

    Build First buggy build.

    Wanted to keep the Sami hood off the little Sami that could. It had seen better days so one bored afternoon a fixed it. I’m no body man or dent wizard but I think it came out ok for a block of wood and a few hammers and some heat.
  25. badgeroo7

    Build First buggy build.

    Went with the 1320 ram style as header. Cut the flange off and welded on vbands. Exhaust is fully mocked in. 2.5 collector to 2”ss exhaust all the way out.
  26. badgeroo7

    Build First buggy build.

    Decided I didn’t like the dash bar and wanted to add some bracing behind the seat. Playing with arts and crafts again. Trying to get an idea of a firewall/ footwell.
  27. badgeroo7

    Build First buggy build.

    Finished up the lower mount for the radiator, now to tig on some aluminum brackets to the rad for the top mount.
  28. badgeroo7

    Build First buggy build.

    Ran into a little issue with the rear end. 🤦🏻‍♂️ Coil cups hit the chassis at full droop. So out came the porta ban and made some plates to fill in the corners. Hard to believe that was missed before final weld. Again my first build. Still learning. The rear mounted rad was huge. Basically a...
  29. badgeroo7

    Build First buggy build.

    To keep moving today I started making the trans tunnel best I knew how. Some 3/4” angle ftw here. Then arts and crafts with cardboard and templet paper to transfer onto some 1/8” aluminum. Playing with shifter location and switch panel. Nice little switch panned but bulky and more switches than...
  30. badgeroo7

    Build First buggy build.

    Cbm power steering bracket installed with tc style 1600psi pump. Clearance is clearance right🤷‍♂️, really don’t like the 90* fitting on the supply side so looking for different options.
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